Manufacturer
Learn how GLSS Green Belt Training helped a manufacturer streamline production, reducing lead time by 56% and improving operational efficiency.
With GLSS Green Belt Training, the manufacturer reduced average maintenance hours from 66.6 to 50.8âa 24% improvement that created a more efficient and organized tool room.
Using GLSS Green Belt Training methods, the manufacturer reduced average audit cycle time from 5 days to 2.4 daysâa 52% improvement!
With GLSS Green Belt Training, the project reduced average banding cycle time from 188 seconds to 115 seconds, a 39% improvement, helping work move through production faster and more consistently.
With GLSS Green Belt Training, the manufacturer reduced average yoke fabrication setup time from 17.6 hours to 5.6 hours, a 68% improvement that helped reduce overtime, simplify production, and improve scheduling flexibility.
With GLSS, the organization reduced manual assembly cycle time from 8.4 seconds to 6.3 seconds, a 25% reduction in cycle time that contributed to a 33% increase in throughput and moved production closer to its target of 4,000 units per operator per shift.
With GLSS, this manufacturer reduced tape breaks from an average of 173 to 122 instances per million pounds producedâa 30% improvement in process performance.
With GLSS, the organization reduced average raw material release time from 23 minutes to 14 minutes, improving the process by approximately 39% while creating a more organized and consistent workflow.
With GLSS, this manufacturer reduced average open circuit defects from 6.5 defects per week to 1.3 defects per week, an 80% improvement in process performance and quality consistency.
With GLSS, this glass manufacturer reduced monthly picking errors from 9 to 2 â a 78% improvement in order fulfillment accuracy.
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